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Quanchai plans to invest 3.5 billion project to build a new foundry industry
To further promote the rapid development of the whole wood, according to the whole wood industry and product development planning needs, has recently decided to invest 350 million yuan Quanchai in Quanjiao Economic Development Zone to build a new foundry industry.
It is understood that the proposed new casting project, a total investment of 350 million yuan, covers an area of 290 acres, is located within the county economic development zone. Will be the introduction of foreign advanced static pressure molding line, cold-box core making centers and high-strength sand machines and other key equipment and process technology, the new from the system core, modeling, melting, clearing, handling and Industry consisting of sand casting production lines, construction standard factory buildings, water, electrical, office and warehouses, and other supporting utilities. To achieve an annual output of 250,000 sets of four-cylinder, six-cylinder series diesel engine cylinder block and cylinder heads and other high-quality castings to meet the full power and Tianli diesel auxiliary power needs. To the end of 2009 the project completed the formation of 38,000 tons of castings production capacity, product and process technology ranks the domestic advanced level.
The completion of this project will not only improve product quality and technological level and to raise the power and Tianli diesel power development potential, but also for the future of environmental protection and energy savings added a thick, so that the entire casting process firewood soars a new level. In addition, the commitment to the project planning and design of the Mechanical Industry Design and Research Institute 4th Planning program has been baked, and the county has passed the assessment. This project will officially start construction in June, is expected to end of next year a project will be officially put into operation.
Relevant background information:
1, the existing foundry capacity is difficult to adapt to market demand
All Diesel Engine Company Limited since listing, the full advantages of the use of funds, increase high-tech and high value-added product development and investment in technological reform, while capital, the product as a link with Beiqi Futian Automobile Co., Ltd. entered into a strategic Union, thus realizing the adjustment of product structure, product technology content, quality, fundamental changes have taken place in the car with diesel engine production and sales in 2001 to 1.6 million units in development in 2007 to 18 million units. After several years of development, all diesel-powered single-cylinder diesel engine from a production-based agricultural enterprises rapidly among the main producing cars powered automobile accessory business, but also in the small-bore diesel engine manufacturing enterprises in production and sales among the best.
"Eleventh Five-Year" since the diesel-powered full-market-oriented, quality-centered, for the purpose of cost-effectiveness, focusing on the development of automotive diesel main engines. According to the macro-and vehicle requirements of environmental protection policies, the introduction of technology development to complete a domestic leading level 4D22E, 4D25, 4D26 Euro Ⅲ series diesel engine project. In order to meet environmental policies and future automotive products the need for technological upgrading, all diesel-powered as a domestic light truck, one of leading enterprises, but also bears the responsibility to lead the industry technology development to enable enterprises to always stand at the commanding height of technology to enhance core competitiveness of enterprises . Quanchai a four-valve, overhead cam and high-pressure common-rail technology, developed in cooperation with foreign technology companies reached the Euro Ⅳ standard four-cylinder family vehicle diesel engine development projects have been launched for the entire firewood "Shier Wu" period of development laid a product base.
Tianli Power Co., Ltd. is a full-diesel-powered 2006-based 18 strategic investors, joint venture, aims to develop and produce a big bore four-cylinder 4112 (4110), QC10Z Engineering Series six-cylinder diesel engines, diesel power to extend the whole product chain. 2006 invest 2.5 million yuan in carrying an annual output of 50000 sets of construction machinery series diesel engine project was soon put into operation in April 2008. At the same time, the company developed a high starting point Daou 4 emission standard six-cylinder diesel engine project has already started.
Quanchai casting capacity available to the company only a small part of the casting, casting to rely on other manufacturers to supply, can not be timely and flexible manner to adjust products and capacity, subject to the supply of castings, affect the company's development. Looking at the other engine manufacturers have their own casting center, full-time to build their own firewood if the casting center, it will be difficult to adapt to the rapid development of the market demand.
Second, the new foundry project is to improve product quality, technological level, market competition and the need for environmental protection and energy-saving emission reduction
Major components of diesel engine cylinder is installed on the majority of the diesel engine spare parts, carrying a variety of moving parts alternating load and stress. Cylinder head with a precise design of the airway and the cooling water is the most complex structure of diesel engine castings, the casting quality, strength and processing accuracy of a direct impact on diesel engine performance and reliability.
All firewood is produced as part of supporting full-Cylinder Diesel own production and partly by the external procurement. Cylinder larger because of production inputs, processes with high requirements, a long payback period, simple production parts enterprises are unwilling to invest, all wood production plans are often subject to Cylinder spare parts supply. Coupled with Tianli Power Engineering Series Diesel completion of the project put into production, the EU 3 EU 4 product technology upgrade needs, diesel engine cylinder block cylinder head production has become a bottleneck restricting the development of production. The main competitors are domestic counterparts have their own casting center, producing cylinder block cylinder head castings; province JAC, Heli Forklift Truck, Chery Automobile have been built or are building their own casting center, the project is the introduction of key equipment in common , a higher technological level.
The traditional sand casting is a high input, high energy consumption and high pollution industries, with the use of sand cupola and backward processing, clean-up process, resulting in noise, dust pollution is serious, equipment, high energy consumption of a bad environment, the working of labor-intensive. At the same time due to equipment, low precision casting machining allowance, large, casting the weight increase, raw material consumption and more high processing costs, waste of energy, is not conducive to energy and materials. Therefore, investing in new casting center is also the need for environmental protection and energy savings.
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